Logistics / Intros / Training Objectives

Around the World in Maintenance & Reliability

• How we compete in World Economy
• How we improve operations & maintenance to be more competitve
• How other countries are competing

RCM PF Curve & Where You Fit

• Techniques to move from Reactive to Proactive Maintenance

The Business of Maintenance

• Making maintenance a profit center
• Using maintenance task & repairs to add reliability
• Developing a maintenance strategy

SMRP Body of Knowledge & Benefits of CMRP/CMRT Certification

Predicting Failures

Review of the 6 Major Predictive Technologies

• Mechanical Ultrasound, Vibration Analysis, Oil Analysis, Thermography, NDT, Wear Particle Analysis

When to use PdM / On what Equipment

Justifying the technology for the failure mode

Details of each technology

Cost justifying predictive maintenance

How to read & understand PdM reports and information

Day 1 Multiple Choice Quiz

Note: Two – 15 min. breaks for each AM and PM Session

Review Day 1 Multiple Choice Quiz

Proactive Maintenance Techniques

Precison Maintenance Techniques

• Alignment, Balance, Vibration, Resonance

Select Suppliers (reliability VS price)

Metrics & Goals

• SMRP Metric examples, OEE, TEEP, MTBF

Equipment Ranking – Asset Criticality methods & tools

TPM (Total Productive Maintenance)

• People Skills

RCA (Root Cause Analysis)

RCD (Reliability Centered Design)

Training Programs & Written Procedures

Planning & Scheduling Principles

CMMS (Computerize Maintenance Management Systems)

Lubrication Excellence Program

• Rotating Equipment Failures and Lubrication
• Lubrication Failure Modes
• Lubrication of Components
• Developing World Class Lubrication Programs
• Lubrication Filtration and Storage
• Adding 3-10 times life to equipment components

Day 2 Multiple Choice Quiz

Note: Two – 15 min. breaks for each AM and PM Session

Review Day 2 Multiple Choice Quiz

Specific Equipment Failure Modes

• Mechanical seals, Motors, Bearings, V-Belts

RCM and Failure Modes Training

Sample RCM Database Review

PM Strategies & PM Optimization

Asset Criticality & Preventive Maintenance

• Asset Criticality Exercise/Demo

CMRP & CMRT Exams cannot be offered at the end of this course. There are no paper or personal computer based exams anymore.

You must register and signup to take it at an approved testing center, locations are all over the US. We can assist with registration and scheduling at the end of the course if needed.